What was needed was a simple mechanism with "x" and "y" travel, (horizontal and vertical).
What I was shown, buried behind a large pile of machinery, was a 4.5 tonne lump of cast iron, in the form of a gearbox fitted to a 4 metre horizontal slide, onto which was mounted 2 adjustable heads. At first I was gob smacked, but as I climbed around it, contemplating the logistics involved and the $1,500.00 price tag, I figured that maybe bigger is better and the deal was struck.I now had the main frame for my own saw, around which, everything else could be designed and assembled, even though it was about 5 times the size that I had envisaged!.
That was the hard bit out of the way, or so I thought!!!
The services of the engineering firm were then engaged to construct 2 stands onto which I would be able to mount the machine.
Each of these were to consist of 2 vertical uprights, 1550mm long, of 450mm x 190mm H section steel beams, which I had scrounged from scrap, along with a base and top bracket manufactured from surplus 25mm plate. The bill for the production of the stands came to a total of about $2000.00, this made these the most expensive single item(s) of the entire saw project.From this point on, with the exception of the machining of an arbour and a small amount of specialist welding, the machine was entirely of my own design and manufacture, with a bit of specialist advice gleaned along the way.
Design is probably the wrong word as the entire saw actually evolved around the mainly scavenged components.
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